BASIC MATERIAL TRAINING

This Training will give you the background required to complete a typical piping material specification preparation

1.PIPING MATERIAL SPECIFICATION PREPARATION

–Contents of Piping Material Specification
–Bulk Material Description

a.Preparation of ITB Summary

-Identify Documents Related to Piping Materials Engineering Work from ITB
-Preparation of ITB Summary Table
-Deviation and Clarification

b.Preparation of Line Class Summary

-Determine the Process Licensers of the Project
-Preparation of Line Class Summary Table
-Compare Similar Line Classes from Different Licensers
-Preparation of Overall Line Class Summary Table
-Determine the Min. and Maximum Line Size from the P&ID
-Determine the Special Testing Requirements

c.Outline of Client’s Specification and Equivalent Specification from Former Projects

-Preparation of Table for Material Specification
-Pickup Client’s Material Specification from ITB
-Select a Reference Line Class
-Determine the Equivalent Material Specification
-Summarize the Given Notes in the ITB

d.Thickness Calculation

-Restriction Orifice
-Spectacle Blind
-Special Flanges

2.MATERIAL SUBSTITUTION

Selection of appropriate substitute material for the specified material for bulk and special components is a vital technique for technical
specification preparation and technical evaluation.

3.TOOLS AND REFERENCES FOR MATERIAL SPECIFICATION PREPARATION

3.1 Update the Summary of ASME B31.3 Chapters 1 – 4, using latest Edition
3.2 Parameters to Determine the Specification

a. Pipe
b. Fittings

-Forged Fittings
-Buttwelding Fittings
-Bronze and Brass Fittings
-Cast Iron Fittings
-Cast Steel Fittings

c. Forged Flanges
d. Gasket

-Jacketed and Spiral Wound Gasket
-Flat Ring and Solid Metal Gasket
-Full Face Gasket
-Ring Joint Gasket

e. Bolts
f. Nuts
g. Spectacle Blind
h. Valves

-Cast Valves
-Forged Valves
-Cast Iron Valves

3.3 Ratings for Different Piping Parts
3.4 Piping Material Specification Terms
3.5 Material Specification Table
3.6 Valves

-Valve Item Description
-Summary of Valves
-Comparison Between Valve Testing Requirements from Different Standards
-Comparison Between Shell Wall Thickness from Different Standards

4. TECHNICAL SPECIFICATION AND REQUISITION PREPARATION

a. Technical Specification

-Groupings of Bulk Materials for Technical Specification
-Contents of Technical Specification

b. Requisition

-Contents of Requisition

5. TECHNICAL EVALUATION and VENDOR DOCUMENT REVIEW

-On the job training for technical evaluation and vendor document review.


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